A virtual 3D Digital Twin
Solutions

Digital Twins

Convert CAD into interactive Digital Twins in minutes to train teams, guide technicians, and scale knowledge effortlessly.

  • Convert 200K-part CAD models into a digital twin in under 4 minutes 
  • Create procedures & workflows with zero-code drag-and-drop modules 
  • AI-assisted workflow creation & guidance 
  • Device agnostic, accessible on mobile, PC, and AR/VR devices 

OUR CLIENTS

Capabilities
Render digital twins with 200,000+ parts

frontline.io’s Digital Twins render over 200,000 parts with full precision, mirroring every component of real machines. This accuracy enables reliable training for high-stakes manufacturing sectors like semiconductor, defence, aerospace, printing, medical devices and industrial manufacturing.

AR Remote Support

In frontline.io, Digital Twins enhance AR Remote Support by giving experts and technicians a shared, real-time 3D view of the equipment. Combined with screen sharing and AR annotations, this enables faster diagnostics, higher first-time fix rates, and more efficient remote problem-solving.

Manipulate Digital Twins

With frontline.io, teams rotate, zoom, isolate, and manipulate Digital Twins in real time. They simulate procedures, practice maintenance, and troubleshoot equipment using intuitive controls . AI guides steps and delivers the right information instantly.

Create Digital Twins in minutes

frontline.io eliminates long modelling timelines by converting CAD files into optimized Digital Twins in under four minutes, no 3D expertise needed. Build step-by-step workflows using a zero-code drag-and-drop editor, with AI suggestions that speed up procedure authoring and provide contextual task guidance during training and maintenance.

AR/VR Training

frontline.io delivers AR/VR training through Digital Twins technology, letting learners interact with realistic 3D models for immersive, hands-on learning. Compatible with all major devices, it offers scalable, self-paced simulations that reduce training costs.

Exploded views of internal components

Exploded views let manufacturing teams deconstruct Digital Twins instantly, revealing how internal assemblies fit and function. Adjustable exploded-view depth provides clarity for diagnostics, training, and field preparation, without disassembling real machinery.

Device Agnostic

Train and deploy on AR, VR, MR, PC, tablet, and mobile. Compatible with major headsets including HoloLens 2, Quest 3, Vuzix Ultralight, RayNeo X3, DigiLens, and HMS SINGRAY G2.

Support for 30+ CAD File Formats

Import CAD files in 30+ formats, ensuring seamless conversion into Digital Twins. Whether you use Autodesk, Dassault, or Siemens tools, your files are supported.

Lightweight FDLT Format

The proprietary FDLT format keeps models lightweight and optimized, converting CAD files for smooth performance and easy sharing across all devices — upload, load, and collaborate without lag.

Digital Twins Recorder

A built-in Recorder lets users capture screenshots or video walkthroughs of Digital Twins, making it easy to document procedures, create tutorials, and share visuals.

Digital Twins Editor

The Digital Twin Editor lets creators restructure CAD components, adjust visibility, assign materials, and customize metadata — turning complex models into optimized, interactive tools.

Role-Based Views & Attributes

frontline.io tailors Digital Twins with role-based visibility, tooltips, safety indicators, and custom UI elements. Each user sees only what’s relevant, improving clarity, safety, and efficiency.

Engineered for the World’s Most Demanding Environments

Data Centers

Industrial Manufacturing

Construction

Aerospace & Defense

Semi-Conductors

Medical Devices

3D Printing

Agritech

Automative

“The content creation for HP which was one of the most troublesome areas for scaling XR has now become 5 times faster than any other solution. With 20 digital twins and hundreds of procedures created for them, thousands of HP team members and clients are now receiving an advanced-level support and training.”

— Ayush Jain

Leader at HP xRServices

SOLUTIONS

Digital Twins

Ready to elevate your training and support?

With frontline.io, you can create precise 3D Digital Twins, deploy workflows fast, and boost team performance.

Start building smarter, more immersive experiences today. 

The Only Fully Cross-Platform XR Solutions for Industrial Teams

Experience frontline.io for yourself and see how Digital Twins, Interactive Flows, Remote Support, Virtual Training Rooms, and Interactive Parts Catalog can transform your training and support operations

COMPATIBLE DEVICES
IOS & Android Smartphones

IOS & Android Smartphones

HMS SINGRAY G2 Headset

HMS Singray G2

 

HoloLens 2

Hololens 2

Magic Leap 2

Magic Leap 2

PC & MAC

PC & MAC

VR headsets

Ready to find your part?

So are we! We’d love to share more about how frontline.io can accomplish needs, We’re also here to answer any questions. 

Fill out the form, and we will be in touch to get it going in no time.

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